This replica tape comprises a compressible foam layer affixed to a rigid polyester backing. When pressed against a roughened surface, it forms a negative impression. Measuring the compressed thickness minus backing yields the average height of surface peaks. Multiple grades allow measurement of different profile ranges.

Testex Press-O-Film Replica Tape

Testex Press-O-Film is a simple yet reliable method to replicate and quantify steel surface topology. Its graded foam options (Coarse, X-Coarse, etc.) cover profiles from 12 to 150 µm. Its durability, archive capability, and compatibility with PosiTector RTR make it a standard in surface profile testing.

Testex Press-O-Film Replica Tape

Features

01
Compressible foam + rigid backing

Foam layer collapses into surface irregularities; backing of uniform thickness acts as reference

02
Multiple grades covering range

Options: Coarse Minus, Coarse, X-Coarse, X-Coarse Plus, Optical Grade, etc.

03
Durable & archival

Replicas can be retained for future reference; can endure up to 60 °C (140 °F)

04
Suitable for curved surfaces

Tape method works on flat and curved surfaces alike

05
Precision via subtractive method

Measure compressed tape, subtract backing (e.g. 50 µm) to obtain profile height

Overview

Testex Press-O-Film Replica Tape
SpecificationValue / Description
ConstructionCompressible foam layer bonded to incompressible polyester backing substrate 
Available grades / rangesCoarse Minus: 12–25 µm (0.5–1.0 mil) Coarse: 20–50 µm X-Coarse: 38–115 µm X-Coarse Plus: 100–150 µm Optical Grade versions also available
Pieces per carton50 impressions per carton 
Durability / environmentWithstands exposure up to 60 °C (140 °F); long shelf life; no expiration date 
Measurement methodPlace and burnish on surface → remove → measure compressed tape between micrometer anvils → subtract backing thickness 
Accuracy / precisionCoarse: ±2 µm precision, ±8 µm accuracy; X-Coarse: ±6 µm precision, ±8 µm accuracy 
Backing (incompressible) thicknessStandard backing 50 µm (2 mil) 
CompatibilityUsed with micrometers, PosiTector RTR H, or PosiTector RTR 3D readers